Custom high current cable assemblies sit where a battery pack connector meets a cable build, so the project starts with the interface, not the wire. Published DM80 facts—2+6 pins, 100A or 200A options, thermoplastic housing, UL94V-0—give the first fixed point for a drawing. From there, conductor size, routing, termination, environment, and batch size define what a supplier can quote. Send the drawing with open items marked, approve a sample in the real assembly, and keep change control in place across the run. Download the DM80 datasheet or open a direct consultation through Ximeconn's official channels and confirm the exact scope of your project.

FAQ

Q：How do I prepare a custom high current cable assembly request for a battery connector?

A：Start with the connector interface—pin count, current rating, and mating half—then add cable details: conductor size, run length, routing path, and operating environment. Note the batch quantity and drawing revision. Sending these details in the first message gives a supplier enough to review the project and return a quote or a focused list of open items.

Q：What drawings and interface details should I send with a custom cable assembly inquiry?

A：Send the connector drawing, pin assignments, mating half, cable length and routing, and finishing details such as boots, labels, and strain relief. Mark which items are fixed and which are still open. For a 2+6 pin battery connector, confirm the power tier—100A or 200A—and how the six signal lines are used. A clear revision number keeps the connector side and cable side in sync.

Q：Can a battery connector supplier support connector and cable assembly together?

A：A battery connector supplier that handles both can review the interface and harness as one project, reducing the risk of a mismatch between the connector body and the cable build. For the DM80, start with the published 2+6 pin, 100A/200A, thermoplastic, UL94V-0, battery pack facts and ask Ximeconn M12 Connectors to confirm custom cable assembly scope during drawing review. Wire gauge, termination method, sample policy, MOQ, and lead time also require drawing review and supplier confirmation.

Sources / References

Workmanship Standard for Crimping, Interconnecting Cables, Harnesses, and Wiring

Trade Secrets

IEC 60068-2-44:1995

Related Examples

New energy DM80 connector 100A 200A 2+6 connector